Production Control System

Your factory floor, fully under control.

A full-stack Manufacturing Execution System with real-time dashboards, live operator tracking, work order management, and built-in analytics — all in one platform.

High-efficiency
Average operator efficiency
sub-second
Time tracking precision
Multi-role
Role-based dashboards
Real-time
Live floor visibility via WebSockets
Built to replace chaos on the factory floor
Every feature exists because a real manufacturing team had a real problem. Here's what PCS solves.
Problem
No visibility into who's working on what — supervisors walk the floor to find out
PCS solves it
Live dashboard shows every active operator, their work order, stage, and elapsed time in real-time
Problem
Manual paper-based time tracking — inaccurate, slow, impossible to analyse
PCS solves it
Operators clock in/out via web, mobile app, or badge reader with sub-second precision
Problem
Can't measure operator efficiency — no way to know if stage targets are being met
PCS solves it
Tracks actual vs. target time per stage and auto-computes efficiency % for every operator
Problem
Work orders managed in spreadsheets — no lifecycle, no assignment, no visibility
PCS solves it
Full lifecycle: Draft → Pending → In Progress → Completed, with priority & assignment
Problem
No standardized manufacturing processes — every operator does things differently
PCS solves it
Process designer with ordered stages, target durations, and versioning
Problem
Scattered reporting — analytics live in 3 different tools, no unified view
PCS solves it
Built-in analytics: operator performance charts, stage analytics, KPI cards — one place
🔬 3D Quality Analysis
Enterprise-grade 3D quality inspection
Upload 3D models or import CAD files for real-time inspection. Quality checks categorized as Pass, Warning, Fail, and Pending — with high-resolution Point Cloud scanning.
  • Upload 3D Model or Import CAD File — supports all major manufacturing formats
  • Quality Summary donut — visual breakdown of Pass, Warning, Fail, and Pending checks
  • Real-time inspection active — high-precision Point Cloud scanning
  • Multiple assets: Test - 3D Model, Water Bottle, Robot Arm — manage all in one place
3D Quality Analysis
3D Quality Analysis
Automated Visual Inspection
3D Analysis 3D Alert
Step 1 — Analysing
🤖 Automated Visual Inspection
Automated Visual Inspection System
A computer vision–powered solution that verifies structural integrity in real time by comparing physical components against a predefined digital model.
  • Live Scanning — Captures the object using a camera feed
  • Model Alignment — Overlays reference geometry for precise comparison
  • Component Verification — Detects presence and position of holes, bolts, and fittings
  • Defect Detection — Instantly flags missing or misaligned parts
  • Real-Time Feedback — Visual indicators (✓ / ✕) for quick decision-making

Outcome: Faster inspections, reduced human error, and consistent quality assurance across manufacturing workflows.

📊 Live Dashboard
Your entire operation at a glance
The moment you log in, see everything — active work orders, operators on the floor, completions today, and average efficiency. Live donut chart, operator status table, and real-time stage tracking — all on one screen.
  • KPI tiles: Total work orders, active operators, completed today, avg efficiency
  • Live donut chart — work orders split by In Progress, Pending, Completed, Delayed
  • Live stage status table — operator avatars, WO links, stage, elapsed time, station
  • Filter View and Export Data — built right into the dashboard header
Dashboard — Manufacturing Ops
Dashboard — Manufacturing Ops
📦 Product Catalogue
Every product you manufacture, organized
Maintain a clean product catalogue with product icons, SKU numbers, and detailed descriptions. All your products — searchable, paginated, and linked to your manufacturing processes.
  • Product icons, names, SKU numbers and descriptions in a clean table
  • Fully paginated product list — scales to any catalogue size
  • Add Product in one click — no setup wizard needed
  • Linked to processes for automatic stage assignment on every work order
Products — Manufacturing Ops
Products — Manufacturing Ops
🔧 Process Designer
Standardize every product line
Design manufacturing processes with ordered stages, color-coded progress bars, and version control. All your processes in one place — each linked to a product and versioned for full traceability.
  • Color-coded stage progress bars — instantly see completion status per process
  • Manage all your processes — PCB Assembly, Motor Assembly, and more with multi-stage workflows
  • Version control — v1, v2 — update without losing history
  • System status always visible — Last synced timestamp and current version info
Processes — Manufacturing Ops
Processes — Manufacturing Ops
📋 Work Orders
From draft to done — every order tracked
Full work order lifecycle with stage-by-stage breakdowns, operator assignments, and alert indicators. See actual vs. target time per stage — instantly spot which orders are on track and which need attention.
  • Stage cards: Stator Winding, Rotor Assembly, Housing Prep, Final Assembly, and more
  • Actual vs Target time per stage — green for on track, red for over target
  • Alert indicators — ⚠ flags stages that exceed target automatically
  • Complete Order button + Export Report — right at the bottom of every WO
WO-2026-0005 — Stage Progress
WO-2026-0005 — Stage Progress
👥 User Management
Orchestrate your team and access controls
Manage your entire team across Admin, Manager, Supervisor, and Operator roles. Real employee photos, IDs, and emails — filter by role and add new users in seconds.
  • Multiple roles: Admin, Manager, Supervisor, Operator — each with tailored permissions
  • Real employee photos, names, emails, and IDs — not just initials
  • Paginated user list — scales to your entire workforce
  • Filter by Role dropdown + Add User button — manage access in seconds
Users — Manufacturing Ops
Users — Manufacturing Ops
📈 Reports & Analytics
Insights that drive smarter decisions
Operator performance charts, stage analytics, and a full operator metrics table — all in one screen. Filter by date range, export to CSV, and track efficiency trends across your entire team.
  • Operator Performance chart — efficiency percentages for every team member at a glance
  • Stage Analytics — Avg Time vs Target across Electrical, Stator, Assembly, QC, Wave, and more
  • Operator Metrics table — Stages completed, total time, and efficiency % per person
  • Date range filter + Export CSV — select any custom range for your reports
Reports & Analytics
Reports & Analytics
Everything your operations team needs
Built from the ground up for manufacturing — not adapted from generic SaaS.
🔐
Role-based access control
Multiple distinct roles — Admin, Manager, Supervisor, Operator — each with tailored dashboards and permissions.
📊
Built-in analytics — no BI tool needed
Operator performance charts, stage analytics, KPI summaries, and date-range filtering all built in. Get insights without exporting a single spreadsheet or wiring up a BI tool.
📱
Mobile app for floor workers
Dedicated Ionic/Capacitor app for iOS & Android. Operators clock in/out and view their stats without touching a desktop.
🔄
Process versioning
Update manufacturing processes without losing history. Always know which version a work order was run on.
🛠️
Supervisor correction tools
Supervisors assign operators, correct time entries, and monitor team productivity remotely in real time.
⏱️
Sub-second time precision
Clock in/out via web, mobile, or badge reader. Every second on the factory floor is captured accurately.
🎯
Target vs. actual tracking
Set target durations per stage. PCS auto-computes efficiency % — instant benchmarks for every operator.
WebSocket real-time sync
Every dashboard, timer, and status updates live — no page refresh, no delay. Sub-second data delivery via NestJS + WebSockets.
One platform, every perspective
PCS adapts to each team member's needs — from the factory floor to the manager's office.
👷
Operator
Clock in/out for assigned stages, view personal performance stats on mobile or web, and follow standardized process steps.
Clock In/OutMy StatsMobile App
🧑‍💼
Supervisor
Assign operators to work orders, monitor team productivity in real time, and correct time entries when needed.
Assign OperatorsLive MonitorCorrections
📋
Manager
Design manufacturing processes, create and prioritize work orders, and view stage analytics and performance reports.
Process DesignWork OrdersReports
🔑
Admin
Full system control — manage users, configure production lines & stations, maintain the product catalogue, and oversee all operations.
User MgmtStationsFull Control
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Ready to take control of your factory floor?

Join manufacturing teams already running smarter with the Production Control System.